Course Name | Materials and Manufacturing Processes |
Code | Semester | Theory (hour/week) | Application/Lab (hour/week) | Local Credits | ECTS |
---|---|---|---|---|---|
MCE 340 | Fall/Spring | 2 | 2 | 4 | 6 |
Prerequisites | None | |||||
Course Language | English | |||||
Course Type | Elective | |||||
Course Level | First Cycle | |||||
Mode of Delivery | - | |||||
Teaching Methods and Techniques of the Course | DiscussionQ&ALecturing / Presentation | |||||
Course Coordinator | ||||||
Course Lecturer(s) | ||||||
Assistant(s) | - |
Course Objectives | The aim of this course is to investigate the effects of material properties on manufacturing processes by defining the basic material knowledge and to reach a good level of knowledge about manufacturing processes. |
Learning Outcomes | The students who succeeded in this course;
|
Course Description | This course teaches the basic properties of materials, their behavior in manufacturing methods, the suitable material selection for manufacturing and the basic concepts about manufacturing processes. |
Related Sustainable Development Goals | |
| Core Courses | |
Major Area Courses | X | |
Supportive Courses | ||
Media and Managment Skills Courses | ||
Transferable Skill Courses |
Week | Subjects | Required Materials |
1 | Introduction | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6 th Edition in SI Units, Pearson |
2 | The Structure of Metals | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Chapter 1 |
3 | Mechanical Behavior, Manufacturing Properties and Physical Properties of Materials | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 2, Chapter 3 |
4 | The Structure of Metal Alloys and Heat Treatment | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 4 |
5 | The Production Properties, General Properties, and Applications of Ferrous and Non- Ferrous Metals and Alloys | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, , Chapter 5, Chapter 6 |
6 | Composite Materials | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 9 |
7 | Casting, Rolling, Forging, Extrusion | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, , Chapter 11, Chapter 12, Chapter 13, Chapter 14, Chapter 15 |
8 | Casting, Rolling, Forging, Extrusion | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 11, Chapter 12, Chapter 13, Chapter 14, Chapter 15 |
9 | Midterm | |
10 | Rapid-Prototyping Processes and Operations | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Chapter 20 |
11 | Machining Processes | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 21, Chapter 22, Chapter 23, Chapter 24 |
12 | Machining Processes | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 21, Chapter 22, Chapter 23, Chapter 24 |
13 | Welding Processes | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, PearsonChapter 30, Chapter 31 |
14 | The Effect of Production Methods on Product Design | Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 40 |
15 | Semester Review | |
16 | Final Exam |
Course Notes/Textbooks | Serope Kalpakjian, Steven R., Schmid Manufacturing Engineering and |
Suggested Readings/Materials | George E. Dieter, Mechanical Metallurgy, McGraw-Hill, ISBN: 07-016890-3 |
Semester Activities | Number | Weigthing |
Participation | ||
Laboratory / Application | ||
Field Work | ||
Quizzes / Studio Critiques | 1 | 10 |
Portfolio | ||
Homework / Assignments | 1 | 10 |
Presentation / Jury | ||
Project | ||
Seminar / Workshop | ||
Oral Exam | ||
Midterm | 1 | 40 |
Final Exam | 40 | |
Total |
Weighting of Semester Activities on the Final Grade | 4 | 60 |
Weighting of End-of-Semester Activities on the Final Grade | 1 | 40 |
Total |
Semester Activities | Number | Duration (Hours) | Workload |
---|---|---|---|
Course Hours (Including exam week: 16 x total hours) | 16 | 3 | 48 |
Laboratory / Application Hours (Including exam week: 16 x total hours) | 16 | ||
Study Hours Out of Class | 14 | 3 | 42 |
Field Work | |||
Quizzes / Studio Critiques | 1 | 10 | |
Portfolio | |||
Homework / Assignments | 2 | 10 | |
Presentation / Jury | |||
Project | |||
Seminar / Workshop | |||
Oral Exam | |||
Midterms | 1 | 30 | |
Final Exams | 30 | ||
Total | 150 |
# | Program Competencies/Outcomes | * Contribution Level | ||||
1 | 2 | 3 | 4 | 5 | ||
1 | To have knowledge in Mathematics, science, physics knowledge based on mathematics; mathematics with multiple variables, differential equations, statistics, optimization and linear algebra; to be able to use theoretical and applied knowledge in complex engineering problems | |||||
2 | To be able to identify, define, formulate, and solve complex mechatronics engineering problems; to be able to select and apply appropriate analysis and modeling methods for this purpose. | X | ||||
3 | To be able to design a complex electromechanical system, process, device or product with sensor, actuator, control, hardware, and software to meet specific requirements under realistic constraints and conditions; to be able to apply modern design methods for this purpose. | X | ||||
4 | To be able to develop, select and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in Mechatronics Engineering applications; to be able to use information technologies effectively. | X | ||||
5 | To be able to design, conduct experiments, collect data, analyze and interpret results for investigating Mechatronics Engineering problems. | X | ||||
6 | To be able to work effectively in Mechatronics Engineering disciplinary and multidisciplinary teams; to be able to work individually. | |||||
7 | To be able to communicate effectively in Turkish, both in oral and written forms; to be able to author and comprehend written reports, to be able to prepare design and implementation reports, to present effectively, to be able to give and receive clear and comprehensible instructions. | |||||
8 | To have knowledge about global and social impact of engineering practices on health, environment, and safety; to have knowledge about contemporary issues as they pertain to engineering; to be aware of the legal ramifications of engineering solutions. | |||||
9 | To be aware of ethical behavior, professional and ethical responsibility; information on standards used in engineering applications. | |||||
10 | To have knowledge about industrial practices such as project management, risk management and change management; to have awareness of entrepreneurship and innovation; to have knowledge about sustainable development. | |||||
11 | Using a foreign language, he collects information about Mechatronics Engineering and communicates with his colleagues. ("European Language Portfolio Global Scale", Level B1) | |||||
12 | To be able to use the second foreign language at intermediate level. | |||||
13 | To recognize the need for lifelong learning; to be able to access information; to be able to follow developments in science and technology; to be able to relate the knowledge accumulated throughout the human history to Mechatronics Engineering. |
*1 Lowest, 2 Low, 3 Average, 4 High, 5 Highest