COURSE INTRODUCTION AND APPLICATION INFORMATION


Course Name
Materials and Manufacturing Processes
Code
Semester
Theory
(hour/week)
Application/Lab
(hour/week)
Local Credits
ECTS
MCE 340
Fall/Spring
2
2
4
6
Prerequisites
None
Course Language
English
Course Type
Elective
Course Level
First Cycle
Mode of Delivery -
Teaching Methods and Techniques of the Course Discussion
Q&A
Lecturing / Presentation
Course Coordinator
Course Lecturer(s)
Assistant(s) -
Course Objectives The aim of this course is to investigate the effects of material properties on manufacturing processes by defining the basic material knowledge and to reach a good level of knowledge about manufacturing processes.
Learning Outcomes The students who succeeded in this course;
  • Use basic material knowledge.
  • Define the effects of metallurgical and mechanical properties of materials on production methods.
  • Recognize the manufacturing processes.
  • Design the manufacturing processes.
  • Propose solutions to the problems experienced in the manufacturing processes.
Course Description This course teaches the basic properties of materials, their behavior in manufacturing methods, the suitable material selection for manufacturing and the basic concepts about manufacturing processes.
Related Sustainable Development Goals

 



Course Category

Core Courses
Major Area Courses
X
Supportive Courses
Media and Managment Skills Courses
Transferable Skill Courses

 

WEEKLY SUBJECTS AND RELATED PREPARATION STUDIES

Week Subjects Required Materials
1 Introduction Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6 th Edition in SI Units, Pearson
2 The Structure of Metals Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Chapter 1
3 Mechanical Behavior, Manufacturing Properties and Physical Properties of Materials Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 2, Chapter 3
4 The Structure of Metal Alloys and Heat Treatment Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 4
5 The Production Properties, General Properties, and Applications of Ferrous and Non- Ferrous Metals and Alloys Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, , Chapter 5, Chapter 6
6 Composite Materials Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 9
7 Casting, Rolling, Forging, Extrusion Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, , Chapter 11, Chapter 12, Chapter 13, Chapter 14, Chapter 15
8 Casting, Rolling, Forging, Extrusion Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 11, Chapter 12, Chapter 13, Chapter 14, Chapter 15
9 Midterm
10 Rapid-Prototyping Processes and Operations Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Chapter 20
11 Machining Processes Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 21, Chapter 22, Chapter 23, Chapter 24
12 Machining Processes Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 21, Chapter 22, Chapter 23, Chapter 24
13 Welding Processes Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, PearsonChapter 30, Chapter 31
14 The Effect of Production Methods on Product Design Serope Kalpakjian, Steven R. Schmid, Manufacturing Engineering and Technology 6th Edition in SI Units, Pearson, Chapter 40
15 Semester Review
16 Final Exam
Course Notes/Textbooks

Serope Kalpakjian, Steven R., Schmid Manufacturing Engineering and
Technology 6th Edition in SI Units, Pearson. ISBN: 978-981-06-8144-9

Suggested Readings/Materials

George E. Dieter, Mechanical Metallurgy, McGraw-Hill, ISBN: 07-016890-3

 

EVALUATION SYSTEM

Semester Activities Number Weigthing
Participation
Laboratory / Application
Field Work
Quizzes / Studio Critiques
1
10
Portfolio
Homework / Assignments
1
10
Presentation / Jury
Project
Seminar / Workshop
Oral Exam
Midterm
1
40
Final Exam
40
Total

Weighting of Semester Activities on the Final Grade
4
60
Weighting of End-of-Semester Activities on the Final Grade
1
40
Total

ECTS / WORKLOAD TABLE

Semester Activities Number Duration (Hours) Workload
Course Hours
(Including exam week: 16 x total hours)
16
3
48
Laboratory / Application Hours
(Including exam week: 16 x total hours)
16
Study Hours Out of Class
14
3
42
Field Work
Quizzes / Studio Critiques
1
10
Portfolio
Homework / Assignments
2
10
Presentation / Jury
Project
Seminar / Workshop
Oral Exam
Midterms
1
30
Final Exams
30
    Total
150

 

COURSE LEARNING OUTCOMES AND PROGRAM QUALIFICATIONS RELATIONSHIP

#
Program Competencies/Outcomes
* Contribution Level
1
2
3
4
5
1

To have knowledge in Mathematics, science, physics knowledge based on mathematics; mathematics with multiple variables, differential equations, statistics, optimization and linear algebra; to be able to use theoretical and applied knowledge in complex engineering problems

2

To be able to identify, define, formulate, and solve complex mechatronics engineering problems; to be able to select and apply appropriate analysis and modeling methods for this purpose.

X
3

To be able to design a complex electromechanical system, process, device or product with sensor, actuator, control, hardware, and software to meet specific requirements under realistic constraints and conditions; to be able to apply modern design methods for this purpose.

X
4

To be able to develop, select and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in Mechatronics Engineering applications; to be able to use information technologies effectively.

X
5

To be able to design, conduct experiments, collect data, analyze and interpret results for investigating Mechatronics Engineering problems.

X
6

To be able to work effectively in Mechatronics Engineering disciplinary and multidisciplinary teams; to be able to work individually.

7

To be able to communicate effectively in Turkish, both in oral and written forms; to be able to author and comprehend written reports, to be able to prepare design and implementation reports, to present effectively, to be able to give and receive clear and comprehensible instructions.

8

To have knowledge about global and social impact of engineering practices on health, environment, and safety; to have knowledge about contemporary issues as they pertain to engineering; to be aware of the legal ramifications of engineering solutions.

9

To be aware of ethical behavior, professional and ethical responsibility; information on standards used in engineering applications.

10

To have knowledge about industrial practices such as project management, risk management and change management; to have awareness of entrepreneurship and innovation; to have knowledge about sustainable development.

11

Using a foreign language, he collects information about Mechatronics Engineering and communicates with his colleagues. ("European Language Portfolio Global Scale", Level B1)

12

To be able to use the second foreign language at intermediate level.

13

To recognize the need for lifelong learning; to be able to access information; to be able to follow developments in science and technology; to be able to relate the knowledge accumulated throughout the human history to Mechatronics Engineering.

*1 Lowest, 2 Low, 3 Average, 4 High, 5 Highest